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Limitations

This chapter defines the operating limitations framework for the family. The binding numeric limits for each aircraft are in its Part B Limitations table (EP250 · EP450). Limits are hard limits unless explicitly marked as guidance; do not exceed them. Wind and speed limits are given in multiple units (m/s · km/h · kt); the SI value is authoritative. (Conversion: 1 m/s = 3.6 km/h = 1.94 kt.)

Each aircraft’s Part B table states: stall speed (Vs), minimum airspeed, trim/design cruise speed, maximum airspeed, and bank limit. Do not command speeds outside the minimum–maximum band, and do not manoeuvre (turn) below the minimum airspeed — turning raises stall speed with bank angle.

Do not exceed the aircraft’s maximum take-off weight, its payload limit, or its CG band (see the Part B Weight & balance section). Hover thrust margin is the binding constraint for a tail-sitter: an overweight aircraft may cruise normally yet fail to arrest its vertical landing.

Wind limits are stated in three tiers per aircraft (the hover phases near the ground are the critical ones for a tail-sitter):

Tier Meaning How used
1 · Ground go/no-go Wind measured at the launch point, sustained over ~30 s Do not launch above this
2 · Operating limit Wind at operating height in which the mission may continue Above this, recover the aircraft
3 · Demonstrated recovery Highest wind in which a safe recovery has been demonstrated Margin, not an operating target

Wind at cruise height is typically stronger than measured at the ground — allow for this when the ground reading is near the limit. Measure before every flight with the hand-held anemometer supplied in the RFD kit (sustained reading over ~30 s). Wind build-up discipline: if you intend to operate near the limit, work up progressively across flights (see Part B EP250 for the build-up approach).

  • 🚫 No flight in rain, snow, fog or cloud. The airframes carry no ingress-protection (IP) rating; moisture threatens the open electronics and (where fitted) the pitot system.

  • 🚫 Icing band: do not fly between −5 °C and +5 °C in visible moisture (mist, drizzle, wet cloud base) — ice accretion on the propeller and wing is not detectable from the ground.

  • Do not launch from standing water, snow or wet mud.

  • Temperature (family) [E]: the printed nylon airframe is not the limiting element — the electronics and batteries are.

    Condition Limit
    Operational (airframe/electronics) −10 °C to +45 °C
    Storage (aircraft) −20 °C to +50 °C, dry, out of direct sun
    Battery in use (LiPo & Li-ion) +10 °C to +40 °C at launch
    Battery charging +10 °C to +30 °C
    Battery storage ideally +15 °C to +25 °C

    Battery temperature is a separate limit from air temperature — do not launch on a cold-soaked pack; warm packs above +10 °C before cold-weather operations (see Battery Management).

  • Regulatory ceiling: 400 ft (120 m) AGL by default in Australia; higher only with the operator’s specific CASA approval. Complying with airspace law is the operator’s responsibility (see Safety & Regulatory).
  • Density altitude: hover thrust falls with density altitude. Demonstrated operations to date are near sea level; a density-altitude ceiling will be published after altitude testing.

Do not take off without a stable 3D GPS fix. The autopilot requires ≥ 6 satellites to use GPS (PX4 EKF2_REQ_NSATS); RFD recommends waiting for ≥ 10 before take-off. Avoid launching adjacent to large metal structures, transmission towers and power lines (magnetometer and GPS interference).

Hover consumes several times cruise power. Each aircraft’s Part B limitations table states its maximum continuous hover time (EP250: 4 min total [V]; EP450: ~18 min [E]); plan missions so that take-off, landing and any hover contingency fit inside it with reserve.

As delivered, the aircraft are limited to day VLOS operations. Night or EVLOS/BVLOS operation is subject to the operator’s own CASA approvals and appropriate aircraft lighting/equipment.

Operate within the demonstrated range of the fitted datalink (see Ground Control Station); range depends strongly on terrain, antenna height and interference.

Use a firm, level, obstacle-free pad of at least 2 m × 2 m (demonstrated landing accuracy is ~0.5 m), taking off aligned with the outbound bearing, with an obstacle-free climb-out and a clear back-transition volume overhead for recovery (the back-transition balloon needs ~20 m of vertical clearance — see Flight Operations).

  • 🚫 Flight in precipitation, fog, cloud, or the icing band above.
  • 🚫 Hover in wind above the aircraft’s hover wind limit.
  • 🚫 Flight with any propeller damage, or with a crack in a structural area (see Maintenance → Damage tolerance).
  • 🚫 Force-arming past a failed pre-arm check (voids warranty), and flight with non-RFD-approved batteries, propellers or firmware.
  • 🚫 Flight over people, beyond the operator’s authorisations, or contrary to CASA rules.

Limitations in this chapter and the Part B tables are the configuration baseline for the aircraft; modifications that affect them require RFD’s written approval (see Document Control).